Dear Supplier and Subcontractor,
Attached below are the general quality requirements of Carmel Metal Ltd. for purchased products.
You are requested to classify your products according to these requirements. Materials/products that are found not to comply with the above quality requirements will be rejected.
For questions and additional details, please contact the organization’s Quality Assurance Department.
| Name of end customer | Requirements |
|---|---|
| RAFAEL | Quality requirements document 93.00.63 in latest editions |
| IAI | Quality requirements by factories (Lahav, MALAT, Bedek) are available on the IAI website and Quality Requirements document CAG9000 in latest editions. |
| Elbit | All applicable Elbit procedures in latest editions |
| No | Requirement | AQL | Note |
|---|---|---|---|
| 2.1 | Reports COA/COT | 100% | For each lot (including mechanical properties) |
| 2.2 | Report COC | 100% | The expiration date and storage conditions of the material must be specified |
| 2.3 | Report RoHs | 100% | If required in order |
| 2.4 | Raw material validation | – | Raw materials for Rafael or IAI will be validation in accordance with the end customer’s requirements. Critical Raw materials will validation in an approved laboratory as part of the delivery of the first batch. |
| No | Requirement | AQL | Note |
|---|---|---|---|
| 3.1 | Reports COA/COT | 100% | For each lot (including mechanical properties), If material is purchased by subcontractor |
| 3.2 | 2.5% | Report (COT) Final dimension | 1. The document will include all the part data (part number, drawing number and revision, sample standard, sample size, order number, etc.). 2. Must record the batch number of the raw material. 3. For critical dimensions, a 100% inspection must be performed or according to the requirement defined in the order. 4. Key characteristics will be managed according to the order requirements |
| 3.3 | Special process reports (if processes were carried out under the responsibility of subcontractor) | – | – |
| 3.4 | FAI – First Article Inspection | – | If specified in the order, FAI will be performed according to the AS9102 standard or a designated supplier form. A 100% dimensional inspection will be performed for 3 parts. |
| 3.5 | FOD | 100% | As part of the packaging process, the supplier will verify the absence of foreign objects (FOD) according to the AS9146 standard. |
| No | Requirement | AQL | Note |
|---|---|---|---|
| 4.1 | Report COC | 100% | Each lot |
| 4.2 | Report (COT) Final dimension · For Rafael per Squeglia · For IAI per ANSI/ASQ Z1.4 |
C=0 AQL=2.5% | 1. Test panel for coating/paint process must be attached if specified in the order (from same type of material and the same coating/painting process). 2. A heat treatment graph must be attached. 3. For critical dimensions, a 100% inspection must be performed or according to the requirement defined in the order. |
| 4.3 | Report RoHs | 100% | If required in order |
| 4.4 | Define process on samples for first order | – | For electropolishing if specified in the order, for high precision products (0.005 mm) |
| 4.5 | Process validation | – | The process validation will be carried out under the responsibility of the subcontractor in accordance with the requirements of the applicable standard. If required by the order, additional validation will be carried out by Carmel Metal or the end customer. Process validation reports will be available to Carmel Metal if necessary. |
| 4.6 | FOD | 100% | As part of the packaging process, the supplier will verify the absence of foreign objects (FOD) according to the AS9146 standard. |
| No | Requirement | AQL | Note |
|---|---|---|---|
| 5.1 | Certificate of Conformity to Order (C.O.C.) – including traceability to production batch | 100% | Each delivery |
| 5.2 | Original manufacturer’s COC – including traceability to production batch | 100% | Each delivery |
| 5.3 | Documentation traceability (from manufacturer to customer) | 100% | In case another party is involved in the supply |